Roll-forming plant at Jhulasan, Mahesana, Gujarat

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U, C, Z and HAT profiles

Roll-formed structural steel profiles in galvanized, Galvalume and zinc-aluminium-magnesium coated steel, made to IS 811 and EN 10162 tolerances for PEB, industrial sheds and ground solar mounting structures.

Materials and coating

For strength and durability

Base steel standards, grades and coating classes.
StandardGradeCoating class
Galvanized steel
IS 277:2018YS 250, YS 350Z 80, Z 120, Z 275
Hot-dip aluminium-zinc alloy coated — Galvalume
IS 15961:2012YS 350, YS 550AZ 150
Hot-dip galvanized steel
IS 2062:1992Hot rolled medium structural steelE250, E350IS 4759 —
460 GSM (over 60 µ),
600 GSM (over 80 µ)
Hot-dip zinc-aluminium-magnesium alloy coated
IS 18513:2023IZMC300S, IZMC350SZM 120, ZM 150

Dimensions and tolerances

For swift installation

Dimensional tolerances to IS 811 and EN 10162.

Dimensions and tolerances. Dimensions in mm unless stated.
ParameterRangeTolerance
Web80 mm to 300 mm
  • ≤ 100 mm: ±0.75
  • ≤ 200 mm: ±1
  • > 200 mm: ±1.5
Flange40 mm to 80 mm
  • ≤ 100 mm: ±0.75 mm
Lip10 mm to 25 mm
  • ≤ 40 mm: ±0.75 mm
Thickness0.7 to 3.0 mm
  • ±8%
LengthAs per requirement, maximum 12 metres
  • ≤ 2 000: ±1
  • > 2 000–6 000: ±2
  • > 6 000–10 000: ±3
  • > 10 000: ±4
Angle90°
  • Shorter flange ≤ 10 mm: ±3°
  • 10–40: ±1°45′
  • 40–80: ±1°15′
  • 80–110: ±1°
  • > 110: ±0°45′
Holes and slotsØ 12, Ø 14 mm holes
12 × 24, 14 × 28 mm slots
Centres as per requirement
  • Holes: ±0.5
  • Slots: ±1
  • Centres: ±1 mm
Straightness / twist—
  • 2 mm per metre
  • 1° per metre
Concavity / convexity—
  • 0.8% of h (minimum 0.5 mm)

Profile

U profile

Galvanized roll-formed U channel
Dimensioned cross-section of the U profile

Parallel-flange channel section. Equal flanges on a flat web — ideal for cable management tracks, module rail end-caps, and purlin support brackets.

Standard stock size. Dimensions in mm.
SizeWebFlange
U505025
U606030
U757540
U808040
U10010050

Profile

C-lip profile

Galvanized roll-formed lipped C channel
Dimensioned cross-section of the C-lip profile

Lipped channel with inward-turned lips for stiffness. Primary structural member in solar mounting tables and shed purlins; highest section modulus-to-weight ratio in the range.

Standard stock size. Dimensions in mm.
SizeWebFlangeLip
C1001005015
C1601606015
C1801806015
C2002007020
C2202208020
C2502507020
C3003008020

Profile

Z profile

Galvanized roll-formed Z purlin
Dimensioned cross-section of the Z profile

Anti-symmetric section with offset flanges — enables lap-joint nesting for continuous-span purlin runs. Preferred for sloped roof structures and solar array east-west rows where long-span continuity matters.

Standard stock size. Dimensions in mm.
SizeWebFlangeLip
Z10010050–5515
Z16016060–6515
Z18018060–6515
Z20020070–7520
Z22022080–8520
Z25025070–7520
Z30030080–8520

Lip angle: 45° or 90°.

Profile

HAT profile

Galvanized roll-formed HAT section
Dimensioned cross-section of the HAT profile

HAT-shaped section with outward-spreading flanges for wide bearing contact. Used as module rail substructure, secondary roof battens, and cable tray covers in ground-mount solar plants.

Standard stock size. Dimensions in mm.
SizeHeightWidthFlangeLip
H7070402510
H8080402510
H9090402510
H100100402510

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Need a size that is not in the table?

Standard stock sizes are listed above. We also roll custom web, flange, lip, thickness and length combinations, punched to your drawing.